TECNICA INDUSTRIALE, during its 50 years of activity, has developed high technical skills in the complete repair and revamping of a wide range of gearboxes and gearmotors (planetary, right angle, worm screw, parallel axes gearboxes etc…)

The experience gained in the design of mechanical transmissions allows us to offer a gearbox rebuilding service intended for both plants manufacturers / technicians and end users. TECNICA INDUSTRIALE, in collaboration with the technical offices of the most important manufacturers of gear motors, designs and repairs every type of gearbox and mechanical transmission and provides tailor-made solutions for every need of its customers.

OUR SERVICES

• Inspection at the customer and collection of information on the gearbox

• Gearbox transport at our workshops

• Visual analysis of the gearbox components wear

• Disassembling of the gearbox and turning of bearings and gears

• Replacement of damaged components

• Replacement of bearings and sealing rings

• Cleaning and painting of the case with oil-proof paint

• Cleaning and eventual rectification of gears and shafts

• Assembly, testing and external painting

Gearbox rebuilding with 2 years warranty is a service dedicated to all those customers who reuse machines that have already worked for a number of years, but which are still operational and functional to the purpose.

The revision guarantees the customer the complete restoration of the gearbox operation with the replacement of some fundamental components.

MISSION

• Restore the original operating conditions of the gearbox

• Avoid the purchase of a new gearbox to the customer

• Extend the lifetime of the machine or system

Gearbox rebuilding

Industrial gearboxes are constantly facing high demands in terms of availability, reliability and performance. Changes in manufacturing processes or production volume might damage the equipment, or – in worst case – lead to malfunction and unwanted downtime. The correct timing for removal and remanufacturing of gearboxes is therefore essential for achieving the right balance between the longest service life and lowest operating costs. Through our full range of gearbox rebuilding services, we can not only diagnose a problem; we can also design and deliver the right technical solution to eliminate it. Our services cover all brands and types of gearboxes.

The right know-how. How parts are installed, lubricated, handled, stored, aligned, transported, and maintained is equally important. Our technicians complete extensive training in gearbox analysis, bearing installation, lubrication systems, and condition monitoring technologies-giving them the skills they need to perform optimal diagnoses and repairs.

2.The right resources. Our certified rebuilders have access to an unparalleled collection of parts, tools, and technical support. They’re kept up-to-date with the latest technologies and best practices. And they’re empowered to perform root-cause failure analyses and troubleshooting. In short, they have the resources needed to do your repair right.

The gearbox rebuilding is carried out with the complete disassembly of the gearbox; after the analysis all the worn components are replaced: bearings, gears, gaskets / seals or other damaged mechanical parts that are redesigned and remanufactured in case they are not commercially available. Finally, after the assembly of the gearbox, the final test is performed to check its efficiency and operation (any noise, leaks, etc.).